| Rapid Loading Systems |
| Clinker Loading & Weighing System |
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| Features |
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Loading spout is made up of stackable cones covered by weather proof sleeve materials. |
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Effective - complete dust control system, unmatched by competitive dust control systems. |
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Dustless operation is achieved by its venture design |
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Fugitive dust containment |
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Three cables winching for additional stability sizing and detailing based on capacity and operational frequency. |
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The loading spout is available with wide variety of control features for required lengths and capacity. |
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| Construction |
| The Proposed clinker loading system normally consist of 3 sets of ventilated Telescopic Dust Less Loading Spout with, Pneumatic Rolling blade Gate (Sector gate) and Pneumatic Rolling slide gates for maintenance purpose. There will be a suitable PLC based control system to control the specified operation of pneumatic gates and Telescopic Spout. A Static Rail Weigh- bridge of suitable capacity will be provided underneath the loading point for on-line weighing of clinker being loaded into the wagon. An integral Dust collector will be provided above each Telescopic Spout for dust collection during loading. This will have necessary fan, solenoid valve, bag filters and other component to achieve this desired function. |
| Controls |
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Overall operation is controlled by PLC |
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Photo sensors will be Provided adjacent to the track to ensure the wagon position |
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Pressure switches are used to sense the operating pressure. |
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| Applications |
| Cement Industries |
| Pre-Weigh Clinker Loading System |
 Merit has designed the Pre weigh type Clinker Loading System that will weigh and load clinker into wagons through an equipment described in the following pages. |
| Controls |
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The entire Pre Weighing and loading control is governed by PLC |
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An Ultrasonic Type level sensor shall be used for detecting the level of material into the Surge hopper. |
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1. Photo sensors will be provided adjacent to the track to detect the Wagon position. |
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2. Ultrasonic type level switch is used to detect the material loaded inside the wagon. |
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3. Specialized software is used to acquire weighing and Loading accuracy. |
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